This book offers a vision and structure to synergize all the engineering disciplines that converge in the mold design process. Topics are presented in a top-down manner, from introductory definitions and the big picture to layout and detailed design of molds. This book provides pragmatic analysis with worked examples that can be adapted to real-world mold design applications. It helps students and practitioners to understand the inner workings of injection molds and encourage them to think outside the box in developing innovative and highly functional mold designs. Contents: Plastic Part Design. Mold Cost Estimation. Mold Layout Design. Cavity Filling Analysis and Design. Feed System Design. Gating Design. Venting. Cooling System Design. Shrinkage and Warpage. Ejection System Design. Structural System Design. Mold Technologies.
مهندسی طراحی قالب های تزریق پلاستیک (Injection Mold Design Engineering)، مشتمل بر 439 صفحه، در 13 فصل، به زبان انگلیسی، همراه با تصاویر به ترتیب زیر گردآوری شده است:
Chapter 1: Introduction
- Overview of the Injection Molding Process
- Mold Functions
- Mold Structures
- Other Common Mold Types
- The Mold Development Process
- Chapter Review
Chapter 2: Plastic Part Design
- The Product Development Process
- Design Requirements
- Design for Injection Molding
- Chapter Review
Chapter 3: Mold Cost Estimation
- The Mold Quoting Process
- Cost Drivers for Molded Parts
- Mold Cost Estimation
- Part Cost Estimation
- Chapter Review
Chapter 4: Mold Layout Design
- Parting Plane Design
- Cavity and Core Insert Creation
- Mold Base Selection
- Mold Material Selection
- Chapter Review
Chapter 5: Cavity Filling Analysis and Design
- Overview
- Objectives in Cavity Filling
- Viscous Flow
- Validation
- Cavity Filling Analyses and Designs
- Chapter Review
Chapter 6: Feed System Design
- Overview
- Objectives in Feed System Design
- Feed System Types
- Feed System Analysis
- Practical Issues
- Chapter Review
Chapter 7: Gating Design
- Objectives of Gating Design
- Common Gate Designs
- The Gating Design Process
- Chapter Review
Chapter 8: Venting
- Venting Design Objectives
- Venting Analysis
- Venting Designs
- Chapter Review
Chapter 9: Cooling System Design
- Objectives in Cooling System Design
- The Cooling System Design Process
- Cooling System Designs
- Chapter Review
Chapter 10: Shrinkage and Warpage
- The Shrinkage Analysis Process
- Shrinkage Analysis and Validation
- Warpage
- Chapter Review
Chapter 11: Ejection System Design
- Objectives in Ejection System Design
- The Ejector System Design Process
- Ejector System Analyses and Designs
- Chapter Review
Chapter 12: Structural System Design
- Objectives in Structural System Design
- Analysis and Design of Plates
- Analysis and Design of Cores
- Fasteners
- Review
Chapter 13: Mold Technologies
- Introduction
- Coinjection Molds
- Insert Molds
- Injection Blow Molds
- Multi-Shot Molds
- Feed Systems
- Mold Wall Temperature Control
- In-Mold Labeling
- Ejection
- Review
Appendix
- Plastic Material Properties
- Mold Material Properties
- Properties of Coolants
- Statistical Labor Data
- Unit Conversions
- Advanced Derivations
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